Clutch cover assembly
| 1. |
Check the diaphragm spring end for wear and
uneven height. |
| 2. |
Check the pressure plate surface for wear,
cracks and color change. |
| 3. |
Check the rivets for looseness and replace the
clutch cover assembly if necessary. |
Clutch disc
| 1. |
Check the clutch facing for loose rivets,
uneven contact, deterioration due to seizure, adhesion of oil, or
grease, and replace the clutch disc if
defective. |
| 2. |
Measure the thickness of the disc when
free.
Limit : 0.3 mm (0.0118
in.)
|
|
| 3. |
Check for the torsion spring play and damage
and if defective, replace the clutch
disc. |
| 4. |
Clean the splines on the input shaft and
install the clutch disc.
If the disc does not slide smoothly or if play
is excessive, replace the clutch disc and/or the input
shaft. |
Clutch release bearing
|
The release bearing is packed with grease. Do
not use cleaning solvent or oil. |
| 1. |
Check the bearing for seizure, damage or
abnormal noise. Also check the diaphragm spring contacting points
for wear. |
| 2. |
Replace the bearing if the release fork
contacting points are worn
abnormally. |
Clutch release fork
| 1. |
Remove the transaxle assembly.(See 'MT' group
- 'Manual Transaxle') |
| 2. |
Remove the release
bearing. |
| 3. |
Remove the clutch cover and the disk from the
engine.
| •
|
Insert the special tool
(09411-11000) into the spline hole to support the clutch
disk when removing the clutch
cover. |
| •
|
Do not use solvent to clean the
clutch disk and the release
bearing. | | |
| 4. |
Remove the bushing and the release fork
assembly. |
| 1. |
Grease where is 10mm from the end of the
transaxle's input shaft, before installing the clutch disk and cover
assembly.
|
| 2. |
Install the clutch disc assembly to the
flywheel using the special tool
(09411-11000). |
| 3. |
Install the clutch cover assembly to the
flywheel and temporarily tighten the bolts three steps at a time in
a star pattern.
Tightening
torque :
Clutch cover bolt:
25~36 N.m(2.5~3.6 kgf.m, 18~26
lb-ft)
|
|
| 4. |
Align the bearing (A) to the release fork (B)
and then install it to the sleeve of the housing.
|
Apply multipurpose grease (CASMOLY
L9508) to the bearing sleeve, contact point of the release
fork (B) and the bushing inner surface (C).
Groove of bearing sleeve :
0.5~1.0g
Contacting part of release fork :
0.3~0.5g
Bushing's neck :
0.8~1.2g
| |
|
| 5. |
Install the release lever to the release
fork.
|
| 6. |
Install the transaxle assembly to the
engine.
|
If the transaxle assembly is installed
to the engine without performing this step, the release
bearing can be separated, as the release fork rotates
freely. | | |
